HDPE Electrofusion Fittings

Electrofusion Fittings

AGRU America offers a wide range of HDPE electrofusion fittings, including couplers, tapping tees, and branch saddles up to 63″ (1600 mm).

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AGRU’s electrofusion technology is distinguished by advanced engineering and unique features that ensure durability and reliability. These precision-engineered electrofusion fittings utilize state-of-the-art manufacturing techniques and the highest quality raw materials, tested for exceptional resistance to slow crack growth, corrosion, and UV radiation. AGRU electrofusion design ensures long-term integrity and is supported by an embedded welding wire that prevents corrosion and simplifies maintenance.

To maintain flawless performance, AGRU implements stringent quality control measures. These include post-production resistance testing of every fitting and regular X-ray inspections. These measures are crucial for ensuring reliability in large-scale applications. AGRU further enhances its electrofusion systems with innovative features such as data logging capabilities, user-friendly interfaces, and advanced visualization tools. These advancements not only improve connectivity but also elevate monitoring and ensure compliance with rigorous quality standards.

Aspect
Details
Initial Challenges
Ensuring uniform fusion across large-diameter HDPE pipes, achieving consistent heating distribution, and maintaining proper pressure during fusion. Overcome through extensive research, equipment refinement, and rigorous testing.
Material Used
High-quality HDPE resins with tested high resistance to slow crack growth, corrosion, and UV radiation.
Welding Wire Design
Embedded welding wire prevents corrosion and simplifies cleaning.
Quality Control Measures
Strict measures including resistance testing of every fitting and regular X-ray inspections to ensure flawlessness and high quality.
Case Study Performance
AGRU’s electrofusion couplers demonstrated superior performance in an accelerated FNCT test, outperforming other suppliers by a factor of five.
Extreme Conditions Performance
Electrofusion fittings are FM-approved for firefighting systems, withstanding pressure surges up to 25 bar, proving their reliability in critical applications.
Environmental Impact Measures
Sustainable material sourcing, energy-efficient manufacturing processes, waste reduction strategies, and life cycle assessments to optimize environmental performance. Durable designs reduce the need for frequent replacements.
Precision Engineering
Precise dimensional design and advanced control systems ensure secure and defect-free joints, which are crucial for the reliability and safety of critical applications in water and gas distribution.
Technological Advancements
Integration of data logging and analysis tools, user-friendly interfaces, and diagnostic functionalities to enhance connectivity monitoring capabilities and streamline operations during the fusion process.
Current R&D Orientations
Expanding the size range of electrofusion fittings for larger diameter HDPE piping applications, involving extensive research to maintain performance and reliability, demonstrating AGRU’s commitment to innovation and addressing complex needs.
Resources
  • Brochure
  • EF Tapping Tees Installation Manual
  • AGRU Technologies: Electrofusion

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We can help you determine your exact product or application-related needs. And because our products meet, and often exceed, industry standards you can rest assured knowing that you are getting the best solutions in the business.